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Precision distillation equipment Product List

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Support for the introduction of plants such as small distillation equipment.

As a pioneer in precision distillation contracting, we have the ability to turn "impossible" into "possible" through years of experience and the refinement of our technology.

Osaka Yuka Chemical Industry Co., Ltd. has established Yuka Engineering Co., Ltd. to expand its "Plant Service," a support service for customers to introduce plant equipment for distillation. This aims to enhance our proposal capabilities for the introduction of distillation equipment to our customers. We have a track record of high-purity refining of over 1,000 chemical products, and when including tests, we have accumulated knowledge from over 3,000 products through our achievements and research and development. We tackle high-difficulty projects and achieve purification. By accurately determining the timing and temperature of processing and combining various methods, we have achieved certain results in cases that were "turned down by other companies" or "should theoretically work but do not succeed." 【Product Design Examples】 - Distillation Method: Batch Type - Boiler Capacity: 50L/100L/200L/400L/1000L/3000L/7000L/10000L - Materials: SUS304, SUS316L, Duplex Stainless Steel, Teflon Coating - Operating Temperature: Up to 300℃ - Vacuum Level: Below 100Pa - Theoretical Stages: Single Distillation to 80 Stages - Heat Source: Heat Transfer Circulation System, Steam Boiler, Mantle Heater, Induction Heating (IH)

  • Distillation Apparatus
  • Precision distillation equipment

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Precision distillation (small scale to pilot scale)

100L precision distillation tower ideal for pilot production

Ideal for trial production and small to medium scale manufacturing before full-scale production.

  • Contract manufacturing
  • Precision distillation equipment

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About short-path thin-film precision distillation.

Regarding "short-path thin-film precision distillation," which has become the mainstream technology for vacuum distillation globally.

Short-path distillation technology was thoroughly developed by Leybold AG in Germany in the 1950s by improving molecular distillation methods. It not only allows for a short average free path of vapor molecules but also enhances processing speed as a continuous process and enables high purity of the products. It is an excellent distillation process that has the capability to evaporate low-boiling substances in the liquid phase continuously in a single pass towards zero without going through a gas-liquid equilibrium state. The vapor of low-boiling substances is instantaneously condensed in a horizontal unidirectional flow, driven by the pressure difference between the evaporation surface and the condensation surface at any position on the evaporation wall. The vapor pressure decreases along the evaporation wall and is eliminated, completing the distillation process. Because it is a high-performance technology, it reaches a level where performance guarantees are possible, maximizing the recovery rate of fractions, and the residue product is highly purified. Depending on the physical properties of the product, the impurity content can be reduced to the ppm range, allowing it to be referred to as short-path thin-film precision distillation. In the United States, short-path distillation equipment manufactured by UIC and VTA companies has been delivered in large numbers as cutting-edge technology. *For more details, please check the detailed materials available for PDF download. If you have any questions, please feel free to contact us.*

  • Other distillation and purification equipment
  • Precision distillation equipment

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Pharmaceutical Purification Solutions through Precision Distillation

Free materials to understand the basics of precision distillation! Supporting pharmaceutical purification.

In the pharmaceutical industry, purification techniques that thoroughly remove impurities are essential for manufacturing high-quality pharmaceuticals. Precision distillation is one of the key technologies for purifying active pharmaceutical ingredients to a high degree of purity. Improper purification can increase the risk of reduced efficacy and side effects of pharmaceuticals. Our materials on precision distillation support problem-solving in pharmaceutical purification. 【Usage Scenarios】 - Purification of active pharmaceutical ingredients - Purification of intermediates - Purification of additives 【Effects of Implementation】 - Manufacturing of high-purity pharmaceuticals - Improvement of quality control - Optimization of manufacturing processes

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  • Distillation Apparatus
  • Precision distillation equipment

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Component separation by precision distillation for cosmetics.

High-purity separation of cosmetic ingredients through precision distillation! Materials are currently available.

In the cosmetics industry, the separation and purification of raw materials is crucial to ensure product quality and safety. Particularly when incorporating natural-derived ingredients or high-performance components, the removal of impurities and the concentration of target ingredients are required. Precision distillation enables high separation accuracy and efficient purification to address these challenges. Our precision distillation technology contributes to the improvement of the quality of cosmetic raw materials. 【Application Scenarios】 - Separation of fragrance components - Extraction of active ingredients - Removal of impurities 【Effects of Implementation】 - Securing high-quality cosmetic raw materials - Enhancing product safety - Differentiation from competitors

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  • Distillation Apparatus
  • Precision distillation equipment

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Component separation by precision distillation for biofuels.

Introducing precision distillation technology that contributes to the improvement of biofuel quality.

In the biofuel industry, as the demand for sustainable energy sources increases, there is a need for efficient utilization of raw materials and the production of high-quality products. In particular, the separation of components in biofuels is a crucial factor that influences fuel performance and environmental impact, involving the removal of impurities and the extraction of specific components. Precision distillation addresses these challenges by providing high separation accuracy and efficiency, contributing to the improvement of biofuel quality. 【Application Scenarios】 - Removal of moisture from bioethanol - Refining of biodiesel - Separation of chemicals derived from biomass 【Effects of Implementation】 - Improvement of fuel combustion efficiency - Enhancement of engine performance - Reduction of environmental impact

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  • Distillation Apparatus
  • Precision distillation equipment

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Solvent separation by precision distillation for the paint industry

Achieving quality improvement and cost reduction of paint through precise distillation.

In the paint industry, maintaining product quality and reducing costs are important challenges. In particular, the separation of solvents used in the manufacturing process of paints is closely related to product performance and environmental impact. Improper solvent separation can lead to a decline in paint quality and an increase in disposal costs. Our precision distillation technology addresses the challenges of solvent separation in paint manufacturing. 【Application Scenarios】 - Recovery and reuse of solvents in paint manufacturing - Purification of high-purity solvents for quality control - Solvent separation for reducing environmental impact 【Effects of Implementation】 - Stable supply of high-quality paints - Reduction of disposal costs - Decrease in environmental impact

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  • Distillation Apparatus
  • Precision distillation equipment

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High Purification by Precision Distillation for Electronic Materials

Free materials that explain the basics of precision distillation! Supporting the high purity of electronic materials.

In the electronic materials industry, achieving high purity of raw materials is essential to maximize product performance. Contamination by impurities can potentially degrade the electrical properties and durability of products. Precision distillation addresses these challenges and enables the production of high-quality electronic materials. Our materials explain precision distillation from the basics to applications, contributing to the high purity of electronic materials. 【Usage Scenarios】 - Semiconductor manufacturing - Liquid crystal material purification - Purification of electronic component materials 【Effects of Implementation】 - Improved product performance due to higher purity - Increased yield - Stabilization of quality

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  • Distillation Apparatus
  • Precision distillation equipment

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Basic Materials for Precision Distillation in Petroleum Refining

Free provision of basic materials for precise distillation contributing to solving challenges in petroleum refining!

In the petroleum refining industry, the separation and purification of components is essential when manufacturing various products from crude oil. In particular, the removal of impurities and the precision of separating specific components significantly impact the quality and efficiency of the products. Precision distillation is a key technology to address these challenges. Our materials provide fundamental knowledge of precision distillation and support problem-solving in petroleum refining. 【Application Scenarios】 - Fractionation of crude oil - Refining of petroleum products - Removal of impurities 【Effects of Implementation】 - Production of high-quality products - Realization of efficient refining processes - Cost reduction

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  • Distillation Apparatus
  • Precision distillation equipment

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Precision Distillation Explained by Experts: What is Precision Distillation for Agriculture?

Supporting solutions to challenges in pesticide refinement! Free provision of basic materials on precision distillation.

In the agricultural sector, particularly in pesticide refinement, there is a demand for a stable supply of high-quality products. Contamination with impurities and imbalances in components can reduce the effectiveness of pesticides and negatively impact crop growth. Precision distillation is a crucial technology for refining the active ingredients of pesticides to high purity and improving quality. Our materials explain the fundamentals and applications of precision distillation, supporting your company's challenges in pesticide refinement. 【Usage Scenarios】 - Separation and purification of active ingredients in pesticides - Improvement of quality control - Cost reduction 【Effects of Implementation】 - Production of high-quality pesticides - Stable supply of products - Gaining trust from customers

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  • Distillation Apparatus
  • Precision distillation equipment

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